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 Data Sheet
Features
* * * * * * * * EMI filtering-MIL-STD-461E Transient protection-MIL-STD-704E/F Environments-MIL-STD-810, MIL-STD-202 Environmental stress screening Low profile mounting options Output current up to 3 A Mini sized package Inrush current limiting
M-FIAM3
Military COTS 270 Vin Filter Input Attenuator Module
Model Number: M-FIAM3M21*
Shown actual size: 2.28 x 2.2 x 0.5 in 57,9 x 55,9 x 12,7 mm
Product Highlights
The M-FIAM3 is a DC front-end module that provides EMI filtering and transient protection. The M-FIAM3 enables designers using Vicor's Maxi, Mini, Micro Series 300 V DC-DC converters to meet conducted emission/ conducted susceptibility per MIL-STD-461E; and input transients per MIL-STD-704E/F. The M-FIAM3 accepts an input voltage of 180 - 375 Vdc and delivers output current up to 3 A. M-FIAM3 is housed in an industry standard "half brick" module measuring 2.28" x 2.2" x 0.5" and depending upon model selected, may be mounted on-board or in-board for height critical applications.
Absolute Maximum Rating
Parameter +In to -In Mounting torque Pin Soldering temperature Rating 375 400 5 (0.57) 500 (260) 750 (390) Unit Vdc Vdc in-lbs F (C) F (C) Notes Continuous 100 ms 6 each, #4-40 or M3 <5 sec; wave solder <7 sec; hand solder
Thermal Resistance and Capacity
Parameter Baseplate to sink flat, greased surface with thermal pad (P/N 20264) Baseplate to ambient Free convection 1000 LFM Min Typ 0.16 0.1 7.9 2.2 Max Unit C/Watt C/Watt C/Watt C/Watt
Compatible Products
* Maxi, Mini, Micro Series 300 V Input DC-DC converters
MTBF per MIL-HDBK-217F (M-FIAM3M21)
Temperature 25C 50C 65C Environment Ground Benign: G.B. Naval Sheltered: N.S. Airborne Inhabited Cargo: A.I.C. MTBF 3,644 656 514 Unit 1,000 Hrs 1,000 Hrs 1,000 Hrs
Part Numbering*
M-FIAM3
Product
M
Product Grade Temperatures (C) Grade Operating Storage H = -40 to +100 - 55 to +125 M = -55 to +100 - 65 to +125 1= 2= S= N= F= G=
2
Pin Style Short Pin Long Pin Short ModuMate* Long ModuMate* Short RoHS Long RoHS
1
Baseplate 1 = Slotted 2 = Threaded 3 = Thru hole
*Compatible with SurfMate and InMate socketing system.
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
M-FIAM3
Rev. 2.4
Page 1 of 6
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SPECIFICATIONS
(typical at TBP = 25C, nominal line and 75% load, unless otherwise specified)
INPUT SPECIFICATIONS
Parameter Input voltage Inrush limiting Transient immunity Min 180 Typ 270 Max 375 0.018 Unit Vdc A/F Exceeds limits of MIL-STD-704E/F Notes Continuous
OUTPUT SPECIFICATIONS
Parameter Output current Efficiency Internal voltage drop External capacitance 10 22 F 96 98 3.0 Min Typ Max 3 5.0 Unit A % @3 A, 100C baseplate See Figure 4 on page 4. 400 V Notes
CONTROL PIN SPECIFICATIONS
Parameter ON/OFF control Enable (ON) Disable (OFF) Min 0.0 3.5 Typ Max 1.0 5.0 Unit Vdc Vdc Notes Referenced to - Vout 100 k internal pull-up resistor
SAFETY SPECIFICATIONS
Parameter Dielectric withstand Min Typ 1,500 2,121 Max Vrms Vdc Unit Notes Input/Output to Base Input/Output to Base
EMI
Standard MIL-STD-461E Conducted emissions: Conducted susceptibility: Test Procedure CE101, CE102 CS101, CS114, CS115, CS116 Notes
GENERAL SPECIFICATIONS
Parameter Weight Warranty Min Typ 3.3 (94) 2 Max Unit Ounces (grams) Years Notes
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
M-FIAM3
Rev. 2.4
Page 2 of 6
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SPECIFICATIONS (CONT.)
ENVIRONMENTAL QUALIFICATION
Altitude MIL-STD-810F, Method 500.4, Procedure I & II, 40,000 ft. and 70,000 ft. Operational. Explosive Atmosphere MIL-STD-810F, Method 511.4, Procedure I, Operational. Vibration MIL-STD-810F, Method 514.5, Procedure I, Category 14, Sine and Random vibration per Table 514.5C for Helicopter AH-6J Main Rotor with overall level of 5.6 G rms for 4 hours per axis. MIL-STD-810F, Method 514.5C, General Minimum Integrity Curve per Figure 514.5C-17 with overall level of 7.7 G rms for 1 hour per axis. Shock MIL-STD-810F, Method 516.5, Procedure I, Functional Shock, 40 g. MIL-S-901D, Lightweight Hammer Shock, 3 impacts/axis, 1,3,5 ft. MIL-STD-202F, Method 213B, 60 g, 9 ms half sine. MIL-STD-202F, Method 213B, 75 g, 11 ms Saw Tooth Shock. Acceleration MIL-STD-810F, Method 513.5, Procedure II, table 513.5-II, Operational, 2-7 g, 6 directions. Humidity MIL-STD-810F, Method 507.4. Solder Test MIL-STD-202G, Method 208H, 8 hour aging.
ENVIRONMENTAL STRESS SCREENING
Parameter Operating temperature Storage temperature Temperature cycling* Ambient test @ 25C Power cycling burn-in Functional and parametric ATE tests Hi-Pot test Visual inspection Test data
*Temperature cycled with power off, 17C per minute rate of change.
H-Grade -40C to +100C -55C to +125C 12 cycles -65C to +100C Yes 12 hours, 29 cycles -40C and +100C Yes Yes vicorpower.com
M-Grade -55C to +100C -65C to +125C 12 cycles -65C to +100C Yes 24 hours, 58 cycles -55C and +100C Yes Yes vicorpower.com
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
M-FIAM3
Rev. 2.4
Page 3 of 6
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Output
Input
Figure 1 - Conducted noise; M-FIAM3 and V300A48M500BL DC-DC converter operating at 180 Vdc,input with 130 W.
Figure 2 - Transient Immunity; M-FIAM3 output response to an input transient.
Figure 3- Inrush Limiting; Inrush current with 22 F external capacitance, (C1 in Figure4)
Note: The M-FIAM3 is shown in the on state. To disable, open the connection between ON/OFF and -Out.
4700 pF Y2 type
+IN PC +OUT
0.01 F
+IN NC
+OUT NC
F1
Input
MOV P/N 30076
EMI GND -IN
M-FIAM3
NC ON OFF -OUT
C1
0.3F
PR -IN
Maxi, Mini, Micro 300 Vdc Input DC-DC Converter
+S SC -S -OUT
4700 pF Y2 type
0.01 F
Component Suggestions Recommended Fuse: (F1) 3 A Max., Bussmann ABC style Capacitance: (C1)10 F(min), 22 F(max)
Figure 4 - Basic connection diagram with Transient, Surge Protection and Recommended Reverse Polarity Protection.
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715 M-FIAM3 Rev. 2.4 Page 4 of 6
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MECHANICAL DRAWINGS
Module Pins
No.
1 2 3 4 5 6 7 8 9
Function
+In No Connection Ground - In - Out ON/OFF No Connection No Connection +Out
Label
+ NC EMI/GND - - ON/OFF NC NC +
9 0.23 (REF) 5,8 0.300 0.015 7,62 0,38 2.20 55,9 1.74 44,2 style 2 & 3 baseplates only (4X)*** 0.12* 0.20** 3,1 5,1
0.01
0.50 0.02 12,7 0,5
0.49 12,4
2.000 50,80
0.10 2,5 0.15 X 45 3,81 CHAMFER
Pin C L
0.300 0.015 7,62 0,38 1
(ALL MARKINGS THIS SURFACE)
2
3
4 1.900 48,26
0.35 (2X) 8,8
Pin C L
ALUMINUM BASEPLATE
2.28 1.30 57,9 33,0
0.65 16,5
FULL R (6X)
0.130 3,30
(6X)
8
7
6
5 Use a 4-40 Screw (6X) Torque to: 5 in-lbs .57 N-m
FULL R (6X)
0.400 10,16 0.700 17,78 1.000 25,40 1.400 35,56
0.150 DIA,(2X) 3,81 0.080 DIA,(7X) 2,03
0.43 10,9 0.54 (9X) 13,7 0.62 (9X) 15,7
0.06 R (3X) 1,5
Slotted
(6X) 0.13 3,3
Short Pin
2.20 55,9 (REF.)
Long Pin
Threaded
4-40 UNC-2B (6X)
* Slotted baseplate only ** Threaded & through hole (style 2 & 3) baseplates *** Reserved for Vicor accessories. Not for mounting C Pin center line L
Thru Hole
#30 Drill Thru (6X) (0.1285)
Figure 5 - Mechanical diagram
INBOARD SOLDER MOUNT SHORT PIN STYLE PCB THICKNESS 0.062 0.010 1,57 0,25 1.790** 45,47 PLATED THROUGH HOLE DIA 0.158 4,01 (7X) 0.094 0.003 2,39 0,08 0.164 0.003 4,16 0,08
ONBOARD SOLDER MOUNT LONG PIN STYLE 0.094 0.003 2,39 0,08 0.164 0.003 4,16 0,08
(2X)
ALL MARKINGS THIS SURFACE
R
0.06 (4X) 1,5
1
2
3
4
1.900* 48,26 48.26
1.575** 40,00
ALUMINUM BASEPLATE PINS STYLES SOLDER:TIN / LEAD HOT SOLDER DIPPED MODUMATE: GOLD PLATED COPPER RoHS: GOLD PLATED COPPER
9
8
7
6
5
0.400* 10,16 0.700* 17,78 1.000* 25,40 1.400* 35,56 0.003 0,08
0.43 10,9
0.53 13,5
0.195 4,95
* DENOTES TOL = ** PCB WINDOW
Figure 6 - PCB Mounting Specifications
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
M-FIAM3
Rev. 2.4
Page 5 of 6
Set your site on VICOR at vicorpower.com
Warranty
Vicor products are guaranteed for two years from date of shipment against defects in material or workmanship when in normal use and service. This warranty does not extend to products subjected to misuse, accident, or improper application or maintenance. Vicor shall not be liable for collateral or consequential damage. This warranty is extended to the original purchaser only. EXCEPT FOR THE FOREGOING EXPRESS WARRANTY, VICOR MAKES NO WARRANTY, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Vicor will repair or replace defective products in accordance with its own best judgement. For service under this warranty, the buyer must contact Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the product was defective within the terms of this warranty. Information published by Vicor has been carefully checked and is believed to be accurate; however, no responsibility is assumed for inaccuracies. Vicor reserves the right to make changes to any products without further notice to improve reliability, function, or design. Vicor does not assume any liability arising out of the application or use of any product or circuit; neither does it convey any license under its patent rights nor the rights of others. Vicor general policy does not recommend the use of its components in life support applications wherein a failure or malfunction may directly threaten life or injury. Per Vicor Terms and Conditions of Sale, the user of Vicor components in life support applications assumes all risks of such use and indemnifies Vicor against all damages.
Vicor's comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor's Terms and Conditions of Sale, which are available upon request.
Specifications are subject to change without notice.
Intellectual Property Notice
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. Interested parties should contact Vicor's Intellectual Property Department.
Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 email Customer Service: custserv@vicorpower.com Technical Support: apps@vicorpower.com
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
M-FIAM3
Rev. 2.4
1/09
Set your site on VICOR at vicorpower.com


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